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5 GT Turbo EFI - GT Turbo

image.webp The little 5 is testing my patience. I can't get my head around what is happening despite my best (inexperienced) efforts.

I've ordered new plugs but not holding my breath that this is going to help this particular issue but will be good to run better plugs in the long run.

I believe it is VAC related as the ECU is reading a higher KPa of around 65-70 which put it into a completely different map block running what I understand to be too much fuel. When running well the day before last it was reading 50-55 KPa and running spot on.

As a sanity check I am running the vac pipe work as in pic. It's all new piping so no splits or breaks.
 
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Plugs are probably black as feck due to running it on idle and not driving it and only on a base map. New plugs in and dont be running it every 2 mins before mapping let scoff do his magic ;)
 
The problem is the engine will be in warm up cycle and without driving it you are not getting enough heat into it, does not take many cycles of this to blacken the plugs with a less than ideal map. You know it runs so stop having it ticking over in the garage;)

Have you got a one way valve fitted in the servo pipe? Get the valve clearances set again before mapping
 
Yeah I've used the original one way valve for servo. Good plan re valve clearances.

I guess I wanted to hand over to Scoff running half decent but I guess he sorts issues like this out in his sleep ? Hear what your saying now though about leaving it alone.
 
Fire it up once the new plugs are in and valve clearances are done to check its running on 4 cylinders then leave it at that.

I would personally get the hoses routed better (make sure coolant hoses are not rubbing on stuff etc refine the current setup) and change the oil and filter too if its due
 
Oil and filter not done too long ago, doubt its done 200 miles since. Picking up plugs tomorrow morning so will sort clearance too.

Yep, totally agree regarding hose runs etc. Will tidy it up as best I can and make sure nothing is rubbing etc. Will give everything a once over to make sure i've not missed anything.

Thanks Jon.
 
image.webp Result !
Changed number 2 and 3 as per diagram above as turns out I was using the old one way valve, I've made that the blocked one now.

Fitted new plugs and it's now runs on 4 and Wari is showing 40-50KPa. Just need to lower idle screw a tad and then it's getting left apart from valve clearances.

Thanks to everyone for helping.
 
Boost gauge should be plumbed into the map sensor pipe buddy that way you see the reading the ecu uses and it shouldn't bounce around on when the solenoid opens n closes
 
Yup, think about it logically,

Boost Solenoid opens n closes bypassing boost to atmosphere,
but will go fully to atmosphere to increase boost spool quickly, at which point your gauge won't read correctly because you can't measure pressure on a pipe that's leaking to atmosphere ;)

Map sensor pipe is fine, you then see what the ecu sees and know where in the mapping your running by Rev counter, throttle position and boost, any hiccups or roughness you can quickly adjust take out 1-2 degrees timing add or take away fuel etc, only time it'll be a problem is if your boost gauge leaks which tbh is Unicorn rare theses days

If your having issues with fuelling I suggest data logging, then making small block percentage changes to areas needed to cruise nicely and not foul plugs up.

Leave the 110kpa and upwards part of the map aka boost side of the map rich, till you get someone mapping it for you
 
Cool, makes sense.

It's booked in with Scoff Sunday 4th Sept for mapping.

No idea how it will perform. What do people think ? 220ish perhaps ?
 
Hi Fordy,

I've been told by a few not to Tee off the MAP hose, whats the consensus? @DaveL485 @Clarkey @Fordy @Brigsy

I use dedicated lines for everything. I think the only thing I tee off from is the feed from above the throttle for wastegate & plenum boost (the manifold boost gauge is separate). The FPR, MAP, Dump Valve, Crankcase breather, and manifold boost all have independent feeds from the main body of the manifold before the runners.

IMO the MAP sensor needs a clean reading, and it needs to react as quickly as possible which makes setting up transient throttle a lot easier and it gives a better response when you don't trip into the realms of transient throttle too. A boost gauge plumbed into the MAP line increases the reaction time. (Following is plagiarised from Andy Wyatt :) ) The ECU already has to do filtering on the MAP sensor signal to get a smooth enough signal to use for tuning purposes and filtering slows down the response of the sensor. So when you snap open the throttle, the MAP reading that the ECU sees doesn’t change straight away. However the air demand of the engine does change straight away, because the pressure wave travelling through the throttle to the intake ports moves at the speed of sound, so the engine had better get that extra fuel straight away.
To pick some numbers out of the air, an engine might idle at around 33 kPa. When you snap open the throttle from idle, the manifold pressure will go pretty much to 100 kPa in a matter of milliseconds, but the MAP sensor reading will slowly go up to 100 kPa over a period of a few hundreds of milliseconds. If you were trying to get the correct amount of fuel into the engine by providing an enrichment, then you’d need to enrich by about 200% to get the correct fuel for 100 kPa in when the ECU is still seeing 33 kPa from the sensor. We don’t like to do this because it’s a kludge; it doesn’t really represent what’s happening on the engine and working out that percentage for different throttle openings and RPM would be a big task.
So the way we do it instead is with a technique we call “MAP prediction”. It’s really simple. When the ECU sees a quick throttle movement, the ECU looks at the predicted MAP table instead of the MAP sensor, for a fixed duration. Once that duration is up, it goes back to looking at the value from the MAP sensor. During this time, the ECU actually picks whichever is greater out of the two (the MAP sensor and the predicted MAP value) so that if you’re on boost and nail the throttle the last few percent, the ECU won’t reduce the amount of fuel.
 
@DaveL485 Getting mapped next Sunday.

Any advice or ideas on stuff that the ECU can do that I should make sure is sorted ? Any snazzy clever shit I wouldn't of thought of?
 
Wideband input is useful,
Launch control on a clutch switch
Have you got coolant n intake temp sensors plumbed in?
 
AEM wide band is connected to ecu. Yes have have coolant and intake sensors.
I'm assuming there are some safety measures that can be used ? I.e boost cut if reading lean or ignition adjustments etc ?
 
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