Bit of farting about......basking in the glory of a car back together, cubby hole lid had a corner snapped off, previous super glue repairs obvious, cleaned and scuffed it up,and a little 3M two pack
Shape it, 400 grit and some grey paint tinted to as near as ......not invisible but ...
New window winder tipped up, packaged with a Gaelic shrug.....lobbed in a box twice the size it needed to be with half a dozen air pockets half hearted taped up.....it was another throw onto a van away from falling out....looked the same..
But when fitted the window flopped all over the place, loads more slop in the mech.....it wound down OK, but on the way up was drooping like an alco's prick..... ended up an inch between the back of the glass and the door frame....thunder was rising in my belly, ready to strangle somebody, back out and have a proper good look.
Slots where M6's go into bottom of glass bracket on the lifty bit were different, only 5mm, but one shown above was 5mm lower, and other to right ( bearing in mind pic is 90 deg rotated to how it's fitted in door ) was 5mm higher......knowing it would invalidate any warranty I just enlarged the holes and got it to work ....just.
But after putting it all back together, door card and all.....winder didn't fit as well...bit of grease.......sharp smack....wanky plastic hook bits on new part shattered....as brittle as a very brittle thing......so all back in bits and drill an M5 nut and bolt through....OE quality it was not!
About 2 hours at it this time, gave myself headache, full mardies on, ready to set fire to all the shit I own and walk off into the sunset......especially after I was holding above winder in place whilst drilling it ......and drilled into my finger...not much, but just enough so there's claret all over everything I touched.....laugh?.... I did cry
Needed to weld something, luckily front inner edge of bonnet was goosed, I'd put the feelers out for a replacement, but the likelihood of a good one turning up for my maximum price of a bag of Fizzbombs meant a repair was on the cards..
Fooked..........perfect for me, tickled with knotted brush, see what I could save, bit of slitty disc
Decided that as outer skin was pitted on the inside, but more or less complete, I'd just pop a few repairs on it, bilt it, and rebuild inner properly, then down the line outer could be re skinned if ever needed, It's all a real rust trap, triple skin in places so I'll drown it in wax when I've done...it'll last.
Tacked it in sections, keep shape, had to lose most of return on skin due to rust, but saved enough to make inner to and slip it under, seam seal along edge eventually.
Some more meaningful welds after
All 'Orrid under skin where hinges bolt, cut outer part of inner skin off, ground it up, treated it then a fresh piece welded in,
Same on other side, ground it back and then it's filler time, prep and blow leading edge in.
One wanky bonnet saved, won't be perfect, but looking at the construction, it'll stand the test of time, compared to if I found one that appeared better?
Picked up some PH1 front struts, so after I've done bonnet and re painted grill, think I'll move onto getting final suspension set up on.