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The only way to cure this would be to get rid of the single shear bearing arrangement. You would have to devise a way of mounting another pair of bearings on the end case, to prevent the gears trying to climb out of mesh.
Best I can come up with
Thanks Steve, we shall see how the JC5 copes 👍
 
Thanks Steve, we shall see how the JC5 copes 👍
It's giving it full welly in 5th gear that causes this, the driving gears are trying to climb out of mesh and in your case, the case, is not strong enough to contain the bearings. On UN1 with 500 plus foot pounds the top shaft tends to shear off. LT77 and R380 in various V8 land Rover creations have this issue, it's nothing new.
I wonder if any of the later 6 speeds have more bearings in them. Anything designed as a 4 speed which was then stretched to 5 speed has this issue. Regardless of configuration.
 
Yes , gears trying to come apart is the issue.

Another option would be dog gears, although Beckert did tell me the casing can’t cope full stop.

I very rarely use 5th gear to be honest, even at Snetterton on the back straight we can make it in 4th.
 
When it's all done and painted,wax it up and take a mould off it, or at least the bottom half. Just incase.... My Mate made a splitter mould for his Darrian. He used to get through several in a season's tarmac rallying. Would be potentially worthwhile running it real close to the ground, even sacraficially for the aero benefit it would give. Improve airflow through the rad and coolers, plus being slightly more aero efficient.....
 
When it's all done and painted,wax it up and take a mould off it, or at least the bottom half. Just incase.... My Mate made a splitter mould for his Darrian. He used to get through several in a season's tarmac rallying. Would be potentially worthwhile running it real close to the ground, even sacraficially for the aero benefit it would give. Improve airflow through the rad and coolers, plus being slightly more aero efficient.....
Thanks steve , exactly my thoughts. It has been a bit of work adapting and fitting the splitter from a Toyota Starlet.
One of the reasons I didn’t run it closer to the ground was to be a bit more forgiving if we go off-roading. 😂
 
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