So a little bit more time in the garage at the weekend and tonight, and I believe I've managed to get the Power Steering set up mechanically installed. As you may have read, my first idea was to go with a Renault 5 Monaco Mechanically driven unit, but thought better about that and have now decided to go with the Citroen Saxo/Peugeot 106 Electro Hydraulic unit.
I bought a unit off eBay that came with both the wiring and bracket which was what I was looking for:
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The first challenge was to decide where to mount it...? Given that I didn't have an engine in the car, I couldn't look in real time, so I had to resort to some old Photo's of the complete engine bay to figure out where's a good spot..:
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Hmmm... Just there I think

Lets just hope my guess was right!?
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I managed to use the old bracket, and some existing holes on the shock tower to locate it nice & snug on the N/S of the Engine Bay:
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So my first thought was to make up a proper hard-pipe like they did as OE with many cars, so I got myself a bit of copper pipe and bent it as a guide to the pipe run I wanted:
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I went to my local independent Hydraulic merchant, and explained what I wanted and was told he could not recreate the type of fitting PAS systems use so I was back to plan B. I got on eBay and bought a handful of fittings off Torques UK. My first plan was to use the Torques UK Fittings to do the whole feed and return, but I then realised that the fittings on the PAS rack are just too close together to allow the fittings to be done up
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Whilst I was scratching my head about that, I decided to make a new Steering Knuckle rubber boot out of a Clio 182 Unit, and an original 5GTT Unit. A quick slice with a knife, and some hardcore silicone glue, it fitted like a treat, and should hopefully stop the gases coming into the car like they were before:
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I also managed to have a little bend of the OE pipes, and realised I would be able to use the OE Rear engine mount:
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I then made a start on fitting the OE PAS wiring loom to the 5, and tried to make it as neat as I could:
View attachment 8286So back to the drawing board with regard to the Hydraulic lines, I resorted to using part of the fitting and got a new piece of Hydraulic hose with a couple of new fittings crimped onto ends, and in the end, it's worked like a treat!!
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So it's now all assembled, the plan at the weekend is to fill it up and then check for for leaks..
Before I finished tonight, I decided to fit some new disks to the front hub carriers I bought:
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Thanks for Reading!