To be fair the Gearbox part of the build is well enough covered in my old website which is hosted here on this forum. The biggest change is the Availability (or lack of) donor boxes and the price of the parts. It could be that I have reached the age where I remember the price of many things which has in most cases trebled in the last 25-30 years, this really puts me off , but I do understand that anyone coming into this passtime does so in the full understanding of current market forces/prices, it's just me that is getting old!
I have a question I would like to ask. The clutch is going to have some work to ensure correct operation , I mocked it all up the other night and the release bearing is not contacting until about 60% of the total travel has been used up, this is no good and needs rectifying. There are 3 areas that can be modified to achieve a better actuation.
1. Use a deeper flywheel (standard 5 atmo has a flat and slightly stood off flywheel) , the stood off type works best in an R8 , but as we are using a 5GTT flywheel from TTV so this avenue is closed off.
2. Machine the bellhousing front face , so the release bearing is closer to the pressure plate diaphragm, This is not going to work in this case as I need about 5mm and 3mm is the max that can be skimmed off the bellhousing, and yet again because it is a 5GTT not a 5 Atmo bringing the bellhousing depth down is not a good idea as we have a 5GTT flywheel and pressure plate inside an R10 bellhousing which is tight because it was not designed to have a 200mm clutch and the chapter ring on the larger diameter flywheel.
3. Do something to the release bearing or clutch fork. I am leaning towards making a spacer (5mm) which is rollpinned through the clutch return spring holes to the release bearing, and then bearing and spacer are rotated 90 degrees and the return spring fitted to holes in the spacer and the clutch fork (same as the bearing)
Does anyone have any other suggestions. I have a pathological dislike of chopping things up and always prefer to make adapters as this involves no other special parts so that if the clutch or bearing needs replacing in the future it is a simple job
Answers on the back of a post card to The Home for the Terminally Bewildered (Perth)