Just flicking back through this thread and noticed a lot of the photos are now dead links. Quite frustrating as they are still hosted just fine on my facebook account.
Will spend an evening uploading them all to somewhere else and fixing the links when I have some spare time.
Other than using the Megane to collect and deliver customer cars, It's just sat it's sorry ass outside my house on the side of a busy road!
The good news is, I've now covered quite a lot of miles, and stop/starts on the ECU with the emulator and it seems to be doing well.
Firstly, I've bit the bullet and bought a box. It's a JB3 980 from a 1.5DCi Clio.
Not the JC5 I would have liked, but it was a good price, and once rebuilt, and fitted with a Renfort plate, I figure it should last ok. I know people with 300hp R5s on JB3 boxes and they are doing ok. And the ropey old JB3 that's currently in my Megane is still soldiering on with abuse even with the whines and rattles it makes.
The gear ratios on this box, with my tyre size, will do 152mph at 6k rpm. Which rings about correct in terms of comparing it to a 225 / 205GT. Never going to get it to the rev limiter in top gear, So I imagine it'll manage around 130/135mph in 5th. It currently does hit the rev limiter in 5th, and does 115mph via GPS (at 6k rpm) Screamer.
Thursday just gone, I used the Megane to drive to a job. It was wet, and I had a 330i driving on my arse end up the dual carriage way (I am your typical Sunday driver when I am not in a rush

)
As we crossed a roundabout, I thought I'd give it a toe full and blast him off a bit. Lost a bit of traction in third, and then again in 4th (the box that's in it is really short geared). Then I heard a bit of a bang, and the engine vibrations went through the roof!
So I nursed it gently to my destination, had a look under the bonnet, and the 6mm steel plate I'd made the main engine mount from had sheered in half! Doh!
So the engine was sitting on the subframe.
Had to get home that evening, so I sat the engine on a couple of sheets of MDF and took it gently.
Also noticed I've got a bit of a leaky sump gasket after taking the photo:
The engine and box will be coming out early next year anyway, for the flywheel refacing, new clutch and cover plate, obviously the JB3 gearbox once rebuilt, and belts doing. I may even pop the head off and change the gasket, clean the valves up etc. Will see how time allows.
I've also been working on an insert for the rear engine mount. I wanted something that fitted the OEM mount, but also something that would keep it sensible on cost, and engine vibrations kept to a minimum.
So. I machined a steel sleeve to fit one of the Powerflex universal bushes. And also machined an insert.
Put it all together, and we have a Purple series rear mount. Sould help with the engine movements.