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PH1 Continuous Cranking Non-Start

Szabotage

New Member
Been a contributing member on this forum for a couple years now, great resource. Stumped after weeks of trying various things and hoping to find a solution for our non-start issue. Have searched and read the forum for every available post to do with non-start. Below is a summary of what we’ve done, hopefully someone can add where we may have missed something. Thank you!

Works: Engine out – Swapped PH1 transmission with PH2 version. Replaced timing belt/coil packs/plugs. Upgraded to LWFW & new Clutch.
- Followed manual instructions for timing belt.
- Made sure new LWFW tooth/CPS lines up same as OEM.

V6 PH1
Car started fine before works.
Starter cranks for as long as key is in starting position, but does not fire. (No Spark / No Fuel @ injectors.)
Throttle body cycles & Fuel pump primes when key in on position.

Immobilizer:
Engine refitted in the car, Battery recharged: The red LED light flashed at slow rate and remained so with key in ON position as well as during cranking.
We followed various key resetting methods for PH1 clios. One of the procedures seemed to work as the red dash LED resumed normal function, as described in the manual i.e.
- Flash slow rate with key removed and when unarmed/armed.
- Turns solid when key is turned to on position, then turns off.
- Flashes quickly when a known BAD (spare) key is used.
- OBD2 Reader showed a DTC relating to the ring transponder – BUT we are not sure if that is a relevant or a saved code. Code comes back when cleared.

If the problem is with the transponder ring, we would expect the LED indicator to show communication was not possible i.e. solid ON LED. And if the immobilizer was armed, we would expect Not to be able to crank the engine beyond a few seconds. Are we correct in these assumptions?

Crank Position Sensor:
Old sensor - OBD2 live stream receives data with in first 3-4 seconds of cranking, then data cuts off even though starter still cranking.
CPS Sensor replaced – still no start.

Have tried:
Re-plugging & Checking for corrosion @
- Main ECU multiplug in rear hatch location.
- fuses/relays, checking for corrosion at fuse junctions in rear hatch and fuel pumps up front.

Would be most appreciative if someone could point us in the right direction. We think the wire harness may have broken connection(s) when the engine was removed.
- Have read about a wire break (that runs over the transmission) as a common culprit. Can anyone add more detail here such as location and wiring diagrams? There’s a couple wire diagrams in the electrical manual but they are difficult to read and do not indicate wire colors/locations.
- Is there a ground wire attached to the immobilizer ECU somewhere in the dash? We did not remove anything here but would like to check it if we can find it.

Thanks in Advance!
 
I know you want a technical answer - but non-starter equals fcuked starter motor in my book. Looking at your log book, my summation doesn’t apply because it’s turning over...
 
Check the air gap between the flywheel and crank sensor, no spark or fuel sounds like it's not picking up the engine turning over.

Does the rev counter lift off zero at all while cranking?
 
ed_harland":3l0dyozl said:
There's quite a lot of relevant (to the Ph1) info in the Ph 2 manual No. 348 in the knowledge base

Thank you.

There is quite a bit more info in that manual. Both manuals list the injection/ECU as a Bosch ME7.6

The injection warning light is indeed solid on for 3 seconds and shutting off; same timing as immobiliser red light.

Continuous starter cranking beyond 1.5 seconds is possible, which is about when, the ignition warning light starts to flash. The immobiliser light remains off.

The green shift light also comes on during continuous cranking of starter. Wonder if this may be an indication of something related?
 
ed_harland":vj717cwj said:
Just a thought 2 amp fuse F28 is for the immobiliser transponder ring

Checked this fuse it's OK. The Red immobiliser light is behaving as described in the manual. We have a known bad key which did not work previously. the immobiliser light reacts by flashing quickly when this key is used. There for the transponder ring must be functioning to allow the UCH and key to communicate.

From the Manual:
OPERATION
When the immobiliser system is operational,
the engine immobiliser indicator light flashes slowly
(once per second).
● After the ignition is switched on, the key code is
transmitted to the UCH.
● If the code is recognised by the UCH, the UCH and
the injection computer send coded signals to each
other via the multiplex network and turn off the
immobiliser indicator light.
● If the signals transmitted by the UCH and the
injection computer match, the UCH authorises the
engine to start and the injection is unlocked.
SPECIAL CASES:
● The injection computer has no reference code in its
memory: the code which is transmitted is stored.
● If the key code and the UCH code do not coincide,
the system will remained locked. The engine
immobiliser red indicator light flashes (quickly).
The vehicle cannot be started.
WARNING
When the vehicle battery has a low charge, the drop
in voltage caused by operating the starter could
reactivate the immobiliser. If the voltage is too low,
the engine cannot be started, even by pushing the
vehicle.


Check on all of the above. Battery fully charged.

Throttle body is cycling, can hear the fuel pump priming. Continuous starter cranking... --> All seem to indicate that the key/ring are communicating with the UCH. And that this may not be an immobilizer issue.

What else can go wrong between the UCH ---> injection ECU ---> Injection ECU to the injectors/coils?

There are 2 yellow relays. The one front side under bonnet is for the fuel pump. The one located in the boot next to the injection ECU is called a "Injection Locking Relay".

In the PH2 manual, the wiring diagram shows the "injection locking relay" is connected to both the injection ECU and another relay called "injection relay".
- Does anyone know where the location of the "injection relay" is?
- Should both these relays activate on/off when cycling ignition on 12V+ or only when cranking/running?

Thank you!
 
DaveL485":1ui9tlso said:
Check the air gap between the flywheel and crank sensor, no spark or fuel sounds like it's not picking up the engine turning over.

Does the rev counter lift off zero at all while cranking?

Thank you.

The PH1 transmission was replaced with a PH2 unit, along with LWFW and Helix clutch plate/cover. Teeth marks from original FW matched the new unit.
- Couldn't find any info on the air gap. Anyone know specs for this?

No the Rev counter does not budge at all while cranking. We replaced the TDC/CPS sensor with a new unit with out change.

With an OBD2 reader connected, live data for CPS/TDC sensor shows values for 2-3 seconds then drops off. This led us to believe the immobiliser (or some other issue) may be interrupting the signal.
 
Do the phase 1 & 2 gearbox bellhousings hold the crank sensor in the exact same position relative to the flywheel?

Still, that wouldnt explain the lack of TDC signal. Can you test the wiring of the TDC back to the ECU pins to make sure you havent wrenched or trapped a wire?
 
DaveL485":sjwuod5x said:
Do the phase 1 & 2 gearbox bellhousings hold the crank sensor in the exact same position relative to the flywheel?

Still, that wouldnt explain the lack of TDC signal. Can you test the wiring of the TDC back to the ECU pins to make sure you havent wrenched or trapped a wire?

Yes exact same spot.

On our OBD2 reader, live data shows a signal for first 2-3 seconds of cranking then disappears (but not sure how indicative that signal is). Will test for coninuity between ECU and TDC sensor tomorrow, thanks for the suggestion.

Meantime if anyone knows where the "ignition relay" is,that would be very helpful. (NOT "ignition LOCK relay)?

Our yellow Ignition Lock relay next to Inj. ECU in the boot cycles on/off with key on ignition cycles. Does activation signal Locking or Unlocking?

Video of Gauge/Dash - Start up Cycle
 
DaveL485":3q5kmh69 said:
Dash lights look normal....was the second crank sensor new? Did you clean it? If not take the crank sensor off and clean it with brake cleaner, make sure there is no crap on it whatsoever. A dirty sensor will stop the car from starting

https://www.youtube.com/watch?v=3Bu-E5HQqjI

Thanks. We tried cleaning, then we tried a new replacement. No change.

Here's a new video from today. No physical parts changed or work done between last video on this one, just a day apart. Ignition cycling is no longer showing normal dash light cycling. (We were hoping to connect the OBD2 reader to look at codes and real time data but unable to access the ECU)

Video of Key on, cranking cycle - Engine Warning Light/Injection Warning Light and various other warning lights such as coolant etc not cycling on/off.
Link to Video - Ignition ECU/CEL warning lights not cycling on

The ignition lock relay is not longer clicking with ignition. Nor is the throttle body cycling. The fuel pump relay clicks but don't hear it priming.

Is this a sign of UCH failure?

Points I'd like to check, but i can't seem to find them.
Ignition Relay
UCH Fuse - it's not in the fuse panel in dash near door A pillar as in manual, the fuse location is not used on the car. Is there another fuse/relay panel besides one in bonnet and boot?
 
Bit odd that things are changing for no reason, have you checked the engine bay thoroughly for trapped wiring and the like?

Have you reconnected the engine earth?

There is a bunch of wiring stuff in the knowledge base, have a dig through there.
 
Know it sounds trite but just had a bugger of a job starting mine on Sunday, cranking but no bangs! Then started doing weird things so totally bamboozled. :( Recharged battery and tried again, no better then stopped cranking???? [smilie=icon_eek.gif] Checked voltage and seemed ok at 12.8v, put on boost pack and still nothing! Trickled over night, still misbehaving. Battery is a Bosch S4 007, 18 months old so should be no issue. To hell with this,FIT NEW BATTERY, turn key and instant start! [cmilie=iconcheers.gif] [cmilie=iconcheers.gif] :approve: Put old one on drop tester and the voltage plummeted under load, so one cell probably sulphated meaning that the ecu was unstable hence problems.
 
rustedandrotten":21sf6yof said:
Know it sounds trite but just had a bugger of a job starting mine on Sunday, cranking but no bangs! Then started doing weird things so totally bamboozled. :( Recharged battery and tried again, no better then stopped cranking???? [smilie=icon_eek.gif] Checked voltage and seemed ok at 12.8v, put on boost pack and still nothing! Trickled over night, still misbehaving. Battery is a Bosch S4 007, 18 months old so should be no issue. To hell with this,FIT NEW BATTERY, turn key and instant start! [cmilie=iconcheers.gif] [cmilie=iconcheers.gif] :approve: Put old one on drop tester and the voltage plummeted under load, so one cell probably sulphated meaning that the ecu was unstable hence problems.

Thanks for your reply. This was one of the things tried first, charged the batt used a tester that mimics cranking and AMPs seemed fine, dropping to 11V. Will give a new battery a shot just to be sure, hope to be surprised!
 
DaveL485":20j7lkyz said:
Bit odd that things are changing for no reason, have you checked the engine bay thoroughly for trapped wiring and the like?

Have you reconnected the engine earth?

There is a bunch of wiring stuff in the knowledge base, have a dig through there.

Left side dash, behind the fuse board, there's a central electronics module. Detached the module from under the dash. In moving it around, the dash lights regained cycling on ignition, indicating connection and communication from the injection ECU.

Suppose something as minor as closing the door could have shook something loose. The control module was not fixed securely to begin with, held in place by one screw and jiggling around. But still no start. :ihatpcs: Will borrow an OBD2 reader to gain access next week to get the exact codes and record a video of the CPS/TDC sensor live data.

In the PH1 Electrical Manual; this is referred to as a ELECTRICAL ASSISTANCE EQUIPMENT - Multi Timer Unit (BMT). I am assuming this is the early version of the UCH described in the PH2 manual?

BMT image, the yellow connector has some interesting pin assignments. Will check continuity (in particular those [highlight=yellow]highlighted in yellow[/highlight]) and voltage between the BMT and Injector ECU and report findings. Thanks!

e026257a021e6cd97a4372bdb39ef21d.jpg


2 – Yellow 26 track connector
TRACK Description
[highlight=yellow]1 Fault finding line L
2 Immobiliser ring aerial code link[/highlight]
3 Windscreen washer switch
4 Rear screen wiper timer control
5 + accessories
[highlight=yellow]6 + after ignition feed[/highlight]
7 + electric door locking switch
8 Not used
9 Not used
10+ windscreen wipers park position
11 Infrared signal return
12 Not used
13 Front door
[highlight=yellow]14 K diagnostic line[/highlight]
[highlight=yellow]15 Code signal to injection computer[/highlight]
16 Rear screen washer switch
17 Side lights signal
18 Windscreen wiper low speed
19 + rear screen wiper park position
20Oil pressure signal
21 Not used
22 + electric door unlocking switch
23 Hazard warning lights switch
24 Engine immobiliser warning light
25 Not used
26 Front courtesy light switch
 
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Injection ECU pin outs
a2f0e08354d6d80dd9b8442d26039f9c.jpg


Brown Plug @ Injector ECU pin assignments:

Middle Plug on top of Inj. ECU
A1←PEDAL POTENTIOMETER SIGNAL (TRACK 1)
A2←PEDAL POTENTIOMETER SIGNAL (TRACK 2)
A3---PEDAL POTENTIOMETER EARTH (TRACK 2)
B1---PEDAL POTENTIOMETER POWER SUPPLY (TRACK 1)
B2←BRAKE LIGHT SWITCH SIGNAL
[highlight=yellow]B4---+ AFTER IGNITION[/highlight]
C1←SPEED LIMITER ON/OFF COMMAND
E3←POWER ASSISTED STEERING PRESSURE SWITCH SIGNAL
H1---PEDAL POTENTIOMETER POWER SUPPLY (TRACK 2)
[highlight=yellow]H2→←DIAGNOSTIC[/highlight]
J4→SLOW-SPEED FAN ASSEMBLY RELAY COMMAND
K1---PEDAL POTENTIOMETER EARTH (TRACK 1)
K4→HIGH-SPEED FAN ASSEMBLY RELAY COMMAND
L1←CRUISE CONTROL ON/OFF COMMAND
L4---POWER EARTH
M4---POWER EARTH
[highlight=yellow]H3→←CAN H MULTIPLEX LINK WITH PASSENGER COMPARTMENT UCH
H4→←CAN H MULTIPLEX LINK WITH PASSENGER COMPARTMENT UCH[/highlight]

Black Plug @ Injector ECU pin assignments:
Left Plug ontop of inj ECU

A1←FRONT CYLINDER PINKING SENSOR SIGNAL
A2---FRONT CYLINDER PINKING SENSOR EARTH
A3←REAR CYLINDER PINKING SENSOR SIGNAL
A4---REAR CYLINDER PINKING SENSOR EARTH
B1---FRONT AND REAR CYLINDER CAMSHAFT SENSOR EARTH
B2---FRONT AND REAR CYLINDER CAMSHAFT SENSOR POWER
SUPPLY
B3←MOTORISED THROTTLE VALVE POTENTIOMETER SIGNAL
(TRACK 1)
B4←MOTORISED THROTTLE VALVE POTENTIOMETER SIGNAL
(TRACK 2)
C1←FRONT CYLINDER CAMSHAFT SENSOR SIGNAL
C2←REAR CYLINDER CAMSHAFT SENSOR SIGNAL
C3---MOTORISED THROTTLE VALVE POTENTIOMETER EARTH
(TRACKS 1 AND 2)
C4---MOTORISED THROTTLE VALVE POTENTIOMETER +5 V POWER
SUPPLY (TRACKS 1 AND 2)
[highlight=yellow]E1→ACTUATOR RELAY COMMAND
E2←ENGINE SPEED SENSOR SIGNAL
E3←ENGINE SPEED SENSOR SIGNAL[/highlight]
F1→REAR CYLINDER CAMSHAFT PHASE SHIFTER COMMAND
F4→FUEL VAPOUR ABSORBER BLEED SOLENOID COMMAND
G1→FRONT CYLINDER CAMSHAFT PHASE SHIFTER COMMAND
[highlight=yellow]H4---INJECTOR POWER SUPPLY[/highlight]
J3→INJECTOR 2 COMMAND
J4→INJECTOR 4 COMMAND
K1→INJECTOR 1 COMMAND
K2→INJECTOR 6 COMMAND
K3→INJECTOR 3 COMMAND
K4→INJECTOR 5 COMMAND
L1→FRONT CYLINDER UPSTREAM lambda sensor HEATING COMMAND
L2→FRONT CYLINDER DOWNSTREAM lambda sensor HEATING COMMAND
[highlight=yellow]L3---+ AFTER RELAY POWER SUPPLY[/highlight]
L4→MOTORISED THROTTLE COMMAND (-)
M1→FRONT AND REAR CYLINDER UPSTREAM lambda sensor HEATING
COMMAND
M2→REAR CYLINDER DOWNSTREAM lambda sensor HEATING
COMMAND
M3→MOTORISED THROTTLE COMMAND (+)
M4---POWER EARTH
 
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Read DTC codes and Data Stream:
Cranking is continuous throughout the video. Injector Relay & Engine speed (CPS/TDC sensor) show active for initial couple seconds but turn off, during which cranking continues.

OBD2 Data Stream - Engine Speed & Injector Relay Cut out after seconds of continuous cranking

Faults Cleared, no memory. After a crank cycle - DTC Re-read shows the following Active DTC's
DF238 - Engine Speed Sensor, No signal
DF015 - Ring Decoder Connection, Open Circuit or Short Circuit to Earth

Ring Decoder's function allows the key to communicate with the BMT (UCH). Seems it's doing that since the red light turns solid for 3 seconds then off. When a known bad key is used, imobalizer light flashes quickly.

Engine Speed Sensor picks up readings for a couple seconds but seems like something is cutting it off. Can't find the Injector Relay anywhere, could it be fault with this relay, shutting down the Injector ECU?

Here's a shot of data stream from immobilizer: It's showing that the immobilizer is inactive & no key code activated.
- Does this mean the BMT (UCH) has not activated the immobilizer but the Injection ECU is having issues connecting to the BMT?

0c56fe9800eb754373b9e60bc7f5652f.jpg


There's an obvious intermittent power issue with our BMT, from Post [v6plaque]13[/v6plaque]/14. But can't quite make out a clear connection to DTC's.

Will likely replace the transponder ring next. Can anyone confirm these part #'s are interchangeable?
- Ignition Switch Original Renault Clio Ii Kangoo 8200143408 6001547503 8200042264

Any experience would be greatly appreciated! Thanks!
 
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Manual is show DF015 as an air conditioning fault???
1793677987de2253f355a97afa1268fe.jpg


DF238 - Is it possible out of spec air gap to trigger the ignition relay to cut off? (New Sensor - no change / swapped in PH2 Transmission + LWFW - parts fitment & sensor location same as PH1)
d0d0825a6a26fff0e46ee3e9814f35cd.jpg
 
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