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My Quadra

Copy cats eh, pfft, lol. Any reason you've both done that? I know it should be safe but I'd be worried about havin a ltr of fuel in the engine bay, plus only heat soak it may get.

Ive got about 60L in my engine bay! And its about 1" away from the supercharger pulley!!
 
Is there no room up front for that? A tanks a bit different tho as not pressurised, but if that pulley does come off and go through, can you get out of that fast enough lol
 
Copy cats eh, pfft, lol. Any reason you've both done that? I know it should be safe but I'd be worried about havin a ltr of fuel in the engine bay, plus only heat soak it may get.

The Fuego came with a very similar setup and that works really well, plus the cornering you can do in a Quadra can cause problems with fuel surge in the tank
 
Looks like your making good progress. I does help having the proper tools too. Sure I've seen that pump and swirl pot arrangement somewhere ;)

Yes you have, on my car. And we BOTH stole it from the Fuego setup lol

Yes, in my car second, then someone used the plans on a shoe string:biggrin:

g_m_web.tiscali.it_druzya_immagini_trollface_small.webp

Is there no room up front for that? A tanks a bit different tho as not pressurised, but if that pulley does come off and go through, can you get out of that fast enough lol

The swirl pot isn't pressurised either, only the pressure pump, line to rail, rail and line out up to the regulator is pressurised. There's less pressurised system in mine and Andy's than there is in yours.
Temperature isnt a problem as the fuel constantly circulates around from tank>swirl>tank and swirl>rail>swirl. It's always cold. Before I fitted mine, anything under about 2 gallons in the tank and under hard cornering right the fuel would wash up the side of the tank and the pump would take a big gulp of nothing, i'd jam my foot down and just get a load of misfiring and popping before it picked up and took off. Very annoying.

Works well, and there's plenty of room inside for the battery. I'd rather have the battery inside than a litre or more of fuel, plus I can reach the terminals to disconnect without even undoing my harness.
 
Yes you have, on my car. And we BOTH stole it from the Fuego setup lol



g_m_web.tiscali.it_druzya_immagini_trollface_small.webp



The swirl pot isn't pressurised either, only the pressure pump, line to rail, rail and line out up to the regulator is pressurised. There's less pressurised system in mine and Andy's than there is in yours.
Temperature isnt a problem as the fuel constantly circulates around from tank>swirl>tank and swirl>rail>swirl. It's always cold. Before I fitted mine, anything under about 2 gallons in the tank and under hard cornering right the fuel would wash up the side of the tank and the pump would take a big gulp of nothing, i'd jam my foot down and just get a load of misfiring and popping before it picked up and took off. Very annoying.

Works well, and there's plenty of room inside for the battery. I'd rather have the battery inside than a litre or more of fuel, plus I can reach the terminals to disconnect without even undoing my harness.

not that I'm picking :-) I installed my fuel system 8/8/2009! page 2 and 3 of this thread and yours was 25/5/2010:playful:
I'v probably got even less of a pressurised system as well, all I'v got is from the pump in front of the swirl pot, the line to the fuel rail and the rail itself, no more as my pressure reg is bolted to the rail.
 
not that I'm picking :-) I installed my fuel system 8/8/2009! page 2 and 3 of this thread and yours was 25/5/2010:playful:
I'v probably got even less of a pressurised system as well, all I'v got is from the pump in front of the swirl pot, the line to the fuel rail and the rail itself, no more as my pressure reg is bolted to the rail.

When did we buy the Fuego again?

Yes, you were second scumbag (and I was third lol) www.pistonheads.com_inc_images_smile.gif
 
Oh right, are you not using the std pump to feed the surge pot?

At the back of the car, there's a standard cosworth pump filling the swirl pot. Without the second pump kicking in, the first pump fills the pot and once its full the overflow goes back into the main tank, no pressure reg in this part of the system. The second 044 bosch pump, next to the pot, sucks fuel through a filter and pumps it into the rail and pressure reg. The fuel then goes back into the swirl pot, and any overflow goes into the tank. There's 4 pipes on the swirl pot, feed from main tank, return to main tank, feed to fuel rail, return from rail. I guess there's going to be a certain amount of pressure build up in the swirl pot, but its only going to be created by the first unregulated pump filling the swirl pot, so very little.
 
About the last time your five was reliable.



Yes. No point in pressurising it though is there.

Was his 5 ever ;)
Regards the pot, it wont have the pressure of the rail but there has to be some to force the fuel through the return and back to the tank. As the hoses are the same size to and from the pot then the pressure will be the same as it leaves the pump round the system back to the tank. So it is pressurised then?
 
Was his 5 ever ;)
Regards the pot, it wont have the pressure of the rail but there has to be some to force the fuel through the return and back to the tank. As the hoses are the same size to and from the pot then the pressure will be the same as it leaves the pump round the system back to the tank. So it is pressurised then?

But the pressure of the fuel being forced out back to the tank is also lowered by the HP pump sucking it out the injectors and being burned! Pressure in there is negligible, by comparison to fuel systems in an injection car.
 
Was his 5 ever ;)
Regards the pot, it wont have the pressure of the rail but there has to be some to force the fuel through the return and back to the tank. As the hoses are the same size to and from the pot then the pressure will be the same as it leaves the pump round the system back to the tank. So it is pressurised then?

No, I don't count it as a pressurised circuit. Yes the pump runs fuel around the circuit and to move the fuel it technically has to create "pressure" after the pump but very little indeed, probably not even measurable, and there is no mechanism to introduce any sort of stress. It just fills the swirl pot and then pops off down a pipe back to the tank. It's under no more pressure than the return to tank from the back of the reg, on the OE setup.

---------- Post added at 11:19 PM ---------- Previous post was at 11:14 PM ----------

But the pressure of the fuel being forced out back to the tank is also lowered by the HP pump sucking it out the injectors and being burned! Pressure in there is negligible, by comparison to fuel systems in an injection car.

I'd bet a whole pound that the lift pump curcuit sees below 1Psi unless the swirl pot outlet at the top is considerably reduced in diameter to create an almost regulator effect (but why would you, the intention is to keep the swirl pot full so the less backpressure, the more flow from the lift pump.
 
I'd bet a whole pound that the lift pump curcuit sees below 1Psi unless the swirl pot outlet at the top is considerably reduced in diameter to create an almost regulator effect (but why would you, the intention is to keep the swirl pot full so the less backpressure, the more flow from the lift pump.

I agree.
 
Fair enough. Are the main tanks not baffled on either 2wd or quad?

Never opened one up but yes I think there is some baffling in there, but when your car corners hard enough to make your eyes fall out it's just not enough!
 
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