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Project: Clio V6: Conversion PK6 012 // PK6 017 & Quaife ATB

arno samimi

Active Member
a familiar picture. start:

imagizer.imageshack.us_v2_640x480q90_661_NXNsQ1.webp

support engine mounted:

imagizer.imageshack.us_v2_640x480q90_540_Zy4pB9.webp

all necessary removed from the top:

imagizer.imageshack.us_v2_640x480q90_538_U4t1dZ.webp

from below also:

imagizer.imageshack.us_v2_640x480q90_910_Muhd96.webp

imagizer.imageshack.us_v2_640x480q90_540_KOBoeq.webp

and already out:

imagizer.imageshack.us_v2_640x480q90_901_59zxgx.webp

imagizer.imageshack.us_v2_640x480q90_911_NPdUOH.webp

new parts, ratios pk6 017 phII, quaife atb:

imagizer.imageshack.us_v2_640x480q90_661_lW731y.webp

new bearings for the pk6 017 phII primary shaft:

imagizer.imageshack.us_v2_640x480q90_673_qQqsDS.webp

imagizer.imageshack.us_v2_640x480q90_673_ApvMCu.webp

imagizer.imageshack.us_v2_640x480q90_631_3yAuOF.webp

imagizer.imageshack.us_v2_640x480q90_631_6zAHyG.webp

new bearings for the pk6 017 phII secondary shaft 1:

imagizer.imageshack.us_v2_640x480q90_673_pkx5sj.webp

imagizer.imageshack.us_v2_640x480q90_538_HNKjci.webp

imagizer.imageshack.us_v2_640x480q90_537_T9vXnM.webp

imagizer.imageshack.us_v2_640x480q90_538_yOo8VJ.webp

new bearings for the pk6 017 phII secondary shaft 2:

imagizer.imageshack.us_v2_640x480q90_911_8HfZlH.webp

imagizer.imageshack.us_v2_640x480q90_913_iF6d1i.webp

imagizer.imageshack.us_v2_640x480q90_540_ZNxySk.webp

imagizer.imageshack.us_v2_640x480q90_673_54CmcE.webp

quaife atb pk6:

imagizer.imageshack.us_v2_640x480q90_913_DZYRBq.webp

new bearings for the quaife atb:

imagizer.imageshack.us_v2_640x480q90_538_gFbzDH.webp

imagizer.imageshack.us_v2_640x480q90_633_MF6xCm.webp

imagizer.imageshack.us_v2_640x480q90_661_Lb7wuJ.webp

imagizer.imageshack.us_v2_640x480q90_673_o0TIHn.webp

ratio gear pk6 017 phII mounted:

imagizer.imageshack.us_v2_640x480q90_673_hfmOpd.webp

imagizer.imageshack.us_v2_640x480q90_912_Lbcs5R.webp

imagizer.imageshack.us_v2_640x480q90_661_HrNDzi.webp

all new inner parts ready for mounting:

imagizer.imageshack.us_v2_640x480q90_901_g88toX.webp

the pk6 012 phI gearbox mounted on the gearbox support:

imagizer.imageshack.us_v2_640x480q90_673_383y9i.webp

external parts removed, open the gearbox:

imagizer.imageshack.us_v2_640x480q90_540_Wpkslb.webp

imagizer.imageshack.us_v2_640x480q90_673_aAJirt.webp

imagizer.imageshack.us_v2_640x480q90_540_rXAyma.webp

remove the inner parts and clean it all:

imagizer.imageshack.us_v2_640x480q90_673_fntkG7.webp

imagizer.imageshack.us_v2_640x480q90_673_Con4iT.webp

replace the clutch bearing and shaft seals, clean the gearbox housing:

imagizer.imageshack.us_v2_640x480q90_538_CgbMTb.webp

imagizer.imageshack.us_v2_640x480q90_908_qsy2hz.webp

imagizer.imageshack.us_v2_640x480q90_673_Y0W0X4.webp

imagizer.imageshack.us_v2_640x480q90_631_EccGuz.webp

quaife atb with pk6 017 phII ratio gear mounted:

imagizer.imageshack.us_v2_640x480q90_538_1s7dua.webp

all pk6 017 phII shafts and the shifting parts mounted:

imagizer.imageshack.us_v2_640x480q90_909_ftkk9s.webp

imagizer.imageshack.us_v2_640x480q90_538_SzuU8J.webp

imagizer.imageshack.us_v2_640x480q90_661_e4Aatt.webp

imagizer.imageshack.us_v2_640x480q90_673_gRltEl.webp

apply sealant:

imagizer.imageshack.us_v2_640x480q90_537_UFiWwV.webp

gearbox housing and external parts mounted:

imagizer.imageshack.us_v2_640x480q90_905_nPBuoR.webp

imagizer.imageshack.us_v2_640x480q90_537_ZbDHPU.webp

gearbox identification. change from PK6 012 to PK6 017 & Q (Q for Quaife):

imagizer.imageshack.us_v2_640x480q90_673_Rv9l6u.webp

imagizer.imageshack.us_v2_640x480q90_673_nHxZkp.webp

and now the installation of the gearbox:

imagizer.imageshack.us_v2_640x480q90_537_AM21XU.webp

from above all mounted on the gear :

imagizer.imageshack.us_v2_640x480q90_540_6hhr1I.webp

finally from above the air filter and intake hose

imagizer.imageshack.us_v2_640x480q90_673_CtavjA.webp

after installing the axle shafts, fill the gear oil in:
.
imagizer.imageshack.us_v2_640x480q90_661_vBT51g.webp

orignals gear oil doesn’t make any problems with quaife:

imagizer.imageshack.us_v2_640x480q90_631_7H6Rfc.webp

the rear axle is almost at the end to the car:

imagizer.imageshack.us_v2_640x480q90_673_eJmwuq.webp

imagizer.imageshack.us_v2_640x480q90_903_iJl6PO.webp

of course, all self-locking nuts be replaced:

imagizer.imageshack.us_v2_640x480q90_631_g5sQ5Z.webp

imagizer.imageshack.us_v2_640x480q90_661_6uI0IC.webp

mounted the rear wheels:

imagizer.imageshack.us_v2_640x480q90_538_xtsFFK.webp

bleed:

imagizer.imageshack.us_v2_640x480q90_538_K5Phbo.webp

imagizer.imageshack.us_v2_640x480q90_537_482ALd.webp

imagizer.imageshack.us_v2_640x480q90_673_ayKwrp.webp

finished:

imagizer.imageshack.us_v2_640x480q90_661_NDPmXN.webp
 
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