I'm gonna ask a question. What is your budget?
there isn't a figure, just the more thats spent means less for my 11. basically i wont be buying new off the shelf bits, ideally secondhand from aborted projects. stainless exhaust was ?100, exwg free, map sensor free, frt mount intercooler ?130, radiator ?30, injectors ?70, ecu socket and chip ?30, gasket set and belts, oil filter etc ?150?, cam ?150 tops and hoping for a turbo around ?200. also been in talks with tony about swapping cars now before i start, with the added bonus that he's very keen to see what i can do so has a knife edge crank and ported head which he's happy to do a deal with and possibly a few more bits.
---------- Post added at 01:45 PM ---------- Previous post was at 01
2 PM ----------
He's not running at 12 bar, thats what the reg will go up to, 803's will start to lock out if you take the pressure to high and you need a serious pump to deliver the pressure and flow required = more cost.
Jo has allot of good info to offer and has put huge amount of hours into development on the 21, the 276 cam suggested is good, remember that these cars are heavy and need something a bit lower down or you could end up with something that feels really flat with a big surge of unusable power and have to start over with different parts = more cost.
I'm not saying don't do it, the more people who get involved in developing new parts the better, but if you want to keep the standard liners in then there are limitations to what you do, when i stripped my spare engine for a rebuild i dropped one of the original liners and it shattered like a china vase, they are very brittle and could cause an expensive rebuild just for the sake of an extra 2psi, not really worth it.
If you've got other projects to spend on then the best way to start is the way suggested, enjoy it for what it is and keep it on the road, you can always build a big power lump for the future, spend some time sourcing the bits you want to try and run it on an engine dyno till you get the results your after, then its just an engine swap and a final dynamic test of the maps when its on the road/rollers to make sure its safe.
Also, the turbo i'm using is a t3/t4E, 57 trim with an internal WG thats good for 400bhp of flow on a .63 cossie 3 bolt housing, running 20psi with no problems on boost control or spiking, do you really need an external WG ?
so what is the 12bar regarding? usually a 3bar reg will do 3bar idle, 4bar and 1bar boost, 5bar at 2bar (assuming pump is up to the job. just wondered how 12bar was reached?
i'm sure jo has alot of good information, which is why i hjave asked alot of questions, but if you read the thread from the start you'll see that not alot of them have actually been answered. i'd be happy to use any upgraded bits like steel liners, but only once mine break or if a cheap set come up from a car being broken, i wont go new just yet so scoff will air on caution when mapping.
i've enjoyed driving it but due to the niggles and bored of 16psi on std engine i thought i'd upgrade a few bits, some better than oe items can be sourced for less than oe so no brainer really.
i have no access to an engine dyno so not an option, and i dont intend on constantly trying to improve, although could end up that way.
no i dont need an exwg, but if i source a cheaper turbo that doesn't have an internal gate then i'm prepared

i thought the cossie housing was .48? the .63 is rs500 isn't it? that is a similar turbo to what i want to use tho, assuming your using the 276 cam, what revs do is start to make boost, hit full boost and power tail off?
---------- Post added at 01:52 PM ---------- Previous post was at 01:51 PM ----------
I think your statement of maximum pressure needed some thought. As already proven, Jo has run 3 bar and im looking at a fair bit over your "Maximum" as well. From the sounds of it, you need to turn the project on its head and work out Budget, Objectives, Capabilities, and then design the system & Project from there. This way, youll not get confused or distracted by conversations like the one about the standard ECU on the previous pages. Thats what i did, though my project is somewhat err.... different to yours.
3bar on any engine is good going, but pointless if its out of its effeciency range at 2bar, making no extra power, just hotter inlet and exhaust temps.
2bar would be a nice aim, but due to not havin a big budget i'm not sure how far the std engine can be pushed regards mapping. its not planned to be a big project, just a few weeks of odd evenings, similar to yourself (i have seen your project thread, interesting build). i know roughly how its goin to be and what i'm after, just need alot more information to confirm it and i'm yet to get some details answers, but i'll keep asking and hopefully get there in the end
