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Development and Production of the Clio V6

MarkK

New Member
I've read the 'Clio V6 Story' a couple of times now, and it really is a great book to begin to understand how the Clio V6 came about. The compressed timescales for creating the car, from an idea to concept to racing is truly staggering, especially as 3 main subcontractors, the giant parent Renault organisation and the 'Alpine' organisation were involved.

To get all these diverse groups working together to create something brand new and quite complex in little more than 12 months is amazing, especially when you start to look at the work involved. I've broken out the main 'events' below in a kind of diary fashion, just to see what sort of time each phase took to complete. I think that it would have been a very high pressure environment in which to work!

It's only when the main events are broken down into some sort of chronological sequence like this you can really see the vast amount of work being completed in such a short time.

There are obviously some 'events' missing from the timeline, such as the track test / demonstration of the concept track car before the gearbox and engine had been designed, let alone developed. Presumably it ran with a more standard engine and transmission, but it would be interesting to get that sort of information in the timeline as well.

I've also added the few milestone events into the production of the road car...the book ends in 1999 just as TWR are testing their prototype cars, and haven't started production yet.

Is there anybody in the club who worked at TWR who can fill in the prototype and production main events? That also goes for development of the Ph2 road car, and of course the move of production from Sweden to Dieppe....both huge changes.

Anyway, have a look and see if you have any snippets that can be added...and try and imagine being on the receiving end of the demands of the RenaultSport team driving this project through!

Mark

Development and Production Diary

Dec 97
Renault withdraws from F1.
The F1 committee meets at St-Tropez to consider how to continue promoting the Renault marque in motorsport. They quickly decided on developing a track version of a Clio with a mid engine V6 engine, from which a road version could be developed.

Feb 98 – Jun 98
Design and requirement concepts / specifications developed for both race and road cars.

Apr 98
Solution F contracted to develop and build the V6 race engine to the RenaultSport design brief.

Jun 98
MOC Composites contracted to build full scale master body from standard Clio body supplied by Renault. Having produced this quickly, MOC were contracted to deliver two prototype cars; The 'Route' (road car, codename R1) and the 'Course (race car, codename C1) ready for the Paris Motorshow in September.

Jun 98
Sadev contracted to design and build the straight cut six speed sequential gearbox with ECU controlled gearshift for the race Trophy car. Specification finalised in July.

Jul 98
In Mid July, the concept road car, finished in grey, was completed by MOC.

Aug 98
By the end of August, the concept race car, finished in Pearlecent Yellow, was completed by MOC.

Sep 98, Paris
Clio V6 launched at Motorshow.

Oct 98
22nd – 25th At the Renault International Finals meeting at Paul Ricard, Le Castellet, Jean Ragnotti gives the Renault Sport Clio V6 Trophy (C1 ?) it's first track demonstration.
The car is presented to the public by Christian Contzen

Oct 98
End of month. Magneti-Marelli contracted to provide the engine's electronic management system. Development work on the engine begins.

Nov 98
Sadev starts to produce gearbox components for the road car

Nov 98
TWR appointed to produce the development and production feasibility study for the road car with RenaultSport. To be completed within 2 months.

Nov 98
C2 prototype begins runs at 5 circuits:- Le Luc, Le Grand Sambuc, SEERTA, Le Castellet and Nogaro.

Dec 98
MOC Composites start to built the 100 (or so) Clio V6 Trophy bodyshells, and have a target of 3 months in which to complete the work.

Jan 99
Sadev starts to deliver the race gearboxes to RenaultSport.

Feb 99
First prototype race engine completed. 10 other prototype engines completed between Oct 98 and Mar 99.

Mar 99
85 standard V6 engines delivered to Solution F for modification.

Mar 99
15th – First 7 Clio V6s tested by the press, running for the first time at Pont l'Eveque circuit in Normandy (pre-production cars?)

Apr 99
MOC Composites complete delivery of the 100 bodyshells to RenaultSport (Dieppe).

Apr 99
11th, RenaultSport (Dieppe) Solution F complete delivery of 85 fully developed race engines.

Apr 99
RenaultSport (Dieppe) build the 85 race cars required for the Trophy Series. The cars are built by 25 personnel on 11 stations in a 2000 square meter facility.

Apr 99
15th Delivery of completed cars starts.

Apr 99
17th / 18th - Track Debut at LeMans Bugatti. 80 RenaultSport Clio competitors tried the cars for the first time.

Apr 99 Jamara Circuit, Spain
25th - Competitors line up for the first race in the Clio Trophy series.

Jun 99
End of month. Contract awarded to TWR to produce the road car, to be build at TWR facility in Sweden. Target for launch in Autumn 2000.
Note: Presumably between feasibility study completion in Jan 99 and Jun 99, TWR were given the go-ahead to produce several prototype cars (shown in book as black – suspension development, white – first crash tests, yellow, braking evaluation).
Who designed / developed the road engine and gearbox?

Jul 99
TWR conduct first full scale crash tests on road car prototype (blue)

Jul 00
(this was the scheduled start of production from the press release...actual start date unknown, but probably delayed as cars weren't available until end of 00).

Production starts at TWR Uddevalla, where the cars are built from components supplied by Renault.

The base Clio bodyshell is provided by the Renault Flins factory, in white, complete with bonnet, doors and tailgate. TWR modify the shell to Clio V6 specification, building the rear stucture and subframes on site.

The Douvrin factory (Française de Mécanique PSA - Renault) supplies the engines, and the Renault Cléon factory supply the gearboxes. The Grand Couronne site collects and delivers those parts from the range which are not specific to the Clio Renault Sport V6.

Some 12 cars are produced a day.

Nov 00
Press launch for the road Clio V6

Jun 01 (?)
First production cars delivered to UK.

??? 02
TWR undertakes the design and development of the Ph2 car

Dec 02 (?)
TWR declared bankrupt.

?? 02
Production transferred from TWR to RenaultSport (Dieppe) for Ph2 car

Apr 03
Ph 2 production car announced.

Oct 05 (?)
Production of the V6 Clio stops.
 
Mark, this is great.. to see such a timeline, other than in a more convoluted way in a book. Thanks for taming time to post it up! I can see a couple of areas that I know will be filled with more info very shortly. Not by me for the moment though.. I'm having a brew at work ;)

[smilie=thanks.gif] :lunar:
 
This is great information Mark. To echo Shaun's comments, I hope we can gather more information here and post it up somewhere in the Knowledge Base.

If we can get this knowledge timeline complete, we'll probably be the only source that actually has this type of comprehensive information from start-to-finish!
 
Good to see the timeline. :approve:

Must admit the layout and structure of the book is not the easiest to navigate, so well done, and thank you, for summarising the important points. :approve:

As regards the road car engines and gearboxes, it has been stated that these are slightly tweaked standard items from other road-going vehicles (e.g. Engine from a Laguna and gearbox from a Traffic)?
 
Well guys it would be nice to think that we can collect all the known info together using the forum to bash it out, and once we have it as complete as we can, pop it into the structured knowledge base.

I'm very aware that many of you have been involved with these cars from the beginning, and of course I'm new to them...at least, the ownership of them. I'm also very aware of the huge amount of work that some of you have put into this website, and certainly don't want to tread on any toes with my new enthusiasm!

But I am happy to help create new content where needed, and sorting out structure is second nature to me as I've spent my work life in business consultancy, mainly for very large start-up companies (such as the 3G Telco companies in the late 90s).

In thinking about this lot, there must be a load of photos . drawings etc., created at TWR in Oxford and now probably tucked away in a few private archives around the country. If anybody knows of anything I'd be very happy to talk to the guys who have it, scan it and get it into a form that could be put into the knowledge base.

For the guys who own / run the website (not sure exactly who you all are yet!) what is the position on copyright? I'm thinking that there are some superb pictures in the Clio V6 Story, most of which belong to Renault I guess. When I started to put my website together for the Lotus Cortina I talked with the Ford library who were quite happy for me to use the images so long as they are for 'editorial or educational purposes'. Putting the photos from the book on the knowledge base here would be exactly that!

It may also be worth contacting Renault directly to see what photos they have of drawings, prototype development, production in Sweden and Dieppe and of course the racing.

In the meantime, any changes to the timeline above, just put them up on here and I will edit the timeline until we have it right.
Mark
 
Mark, thanks for taking the time to compile the information!!

Please do feel your stepping on any toes. A healthy of dose of enthusiasm is always welcome to help progress things! Your work is a fantastic starting point for some great reference material in a our register!!

Keep working on it, I have some additional info that will help you and lots of photos, Im currently knee deep in my trophy project, but will favourite this thread and drop you a line!

It would be great to get approval for the copywrite on the photos, as pictures to go with each stage would be fantastic! The publisher of the clio v6 story, no longer exists, so not sure what happens with that now!
 
Good stuff Duncan...send over as much as you like, and I'll sort it!
Copyright is never a big issue when you're using photos etc. for non-profit making purposes...i.e., within a club telling the story of how a car was developed. My bet is that virtually all the photos in the 'Clio V6 Story' are owned by Renault, but they are essentially press photos, so using them in a positive way to promote, in this case, the history of the marque, can only be seen as a good thing. I would also bet that the book was commissioned by Renault in the first place, along with the strange marketing book on the Clio V6 (the blue one) written by Gilles Bonnafous.

The worst that can happen is a thing called a 'cease and desist' order, which is just a legal letter saying...stop using my picture! I've had that once, but ending up buying a copy for £10 and everybody was happy.

Mark
 
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