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5 GT Turbo Cleaning your C1J block

sparkie

Well-Known Member
Just thought I'd post this up here. As you may know I'm a big fan of dipping the blocks in caustic soda, to clean them up. However, although it gets rid of grease, it doesn't get rid of rust. So I thought I'd try dipping in acid. A place local to me charges £90 to caustic clean and acid dip a block, so I figured it'd be cheaper if I did it myself.
So after the obligatory jet wash, caustic dip, jet wash, caustic dip, I was left with this....
20230921_170931.webp
That paint isn't coming off at all!

So I thought I'd try some acid...
The tub I use is about 43 litres, but you have to take off the volume of the block- I should really work it out properly lol. So I filled with water and added this stuff..20230924_115551.webp
20230924_115558.webp
91% sulphuric acid drain cleaner. It worked well on my outside drain!
The block started bubbling away after a few mins. I left it in for 1 hrs and noticed some rust still present. So left it for another hour...then took it out.

20230923_190407.webp
20230923_190417.webp20230923_190421.webp

Rust nearly gone, but it was getting dark, so I left it out of the acid overnight, gave it a quicker wire wheel clean and another jetwash. Was greeted by this in the morning..20230924_114331.webp

So it's in the acid again for another hour today.
 
Worked well, any damage to the oil gallery plugs?

Flash rust is always an issue on acid cleaned parts. Load of light oil on the bits that arent painted or xcp rust block.
 
You could try using por15 metal ready which could neutralise the flash rust, works well on panels, may help?

I’m Lucky we have an Ultrasonic at work.

Makes life a little easier.
 
You could try using por15 metal ready which could neutralise the flash rust, works well on panels, may help?

I’m Lucky we have an Ultrasonic at work.

Makes life a little easier.
I'll look into the POR products. Although it'd be nice if there was a 'DIY shop' alternative...
 
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